Transforming functional challenges into market-ready physical products through CAD, ergonomics, and hands-on prototyping.
My approach to physical product design balances user ergonomics, material constraints, and manufacturing feasibility. I start by mapping user needs and physical friction points, then iterate through 3D CAD modeling and physical mock-ups to test fit and functionality. Working closely with manufacturers and technical teams ensures the final design is both scalable and durable.
Task:
Process: 3D modeled and prototyped a boot support structure that attaches to bindings, optimizing skiing posture and stabilizing the boot. Tested composite materials for a light yet rigid structure.
Outcome: Validated by sports researchers at the University of Jyväskylä, reducing strain and improving stability for recreational and competitive skiers.
Challenge: Standard workplace first aid kits clutter easily, making it difficult to find required supplies during emergencies.
Approach: Designed a modular cabinet system with transparent covers for easy inventory monitoring. Re-architected packaging for band-aids into clear, illustrated boxes to simplify selection during injuries.
Outcome: Reached full commercial production (Safedo Oyj), providing a customizable wall-mounted system used across 27,000+ Finnish workplaces.